Views: 0 Author: Site Editor Publish Time: 2023-10-18 Origin: Site
Drawer-type mold racks are one of the heavy-duty racking, mainly used to store various mold items. Drawer racking is specially designed to store small but heavy goods that are difficult to move. Most of these goods are molds, so slide racking can also become racking. The top of the shelving can be equipped with a mobile hoist to facilitate the lifting of molds. The panels of drawer-type mold racking are first pulled out, and then the goods are stored on the upper panels through a hoist at the top or forklift, and then the panels are pushed into the shelves to complete work. Drawer-type mold rack is suitable for manually transporting goods or using other tools to transport molds.
Load-bearing range: Light-duty mold shelving can carry 200 to 800kg per layer. Heavy-duty drawer-type racks can carry 800 to 1500kg per layer.
Regular specifications: W1385 (medium)*D850*H2000, or customized according to mold size. Regular colors: blue, green.
Adapt to warehouse's specification: storing various types of molds.
Applicable industries/types of goods: plastic molds, stamping molds, hardware molds, casting molds, forging molds, drawing molds, extrusion molds, die-casting molds, powder metallurgy molds, fast economical molds, mold standard parts, Work fixtures, etc.
Storage and retrieval method: Molds can be managed by hoist or crane, or small molds can be handled manually.
A single set of mold racks usually covers an area of 1-2 square meters and is usually equipped with 3 to 6 tiers of drawers, which can store dozens of sets of small and medium-sized molds. The drawer board can be pulled out to facilitate the removal of the mold. The mold racking frame has a solid structure and is easy to assemble and disassemble, making it easy to transport.
1. The column is made of 10# channel steel, and the slanted rod of upright is 25*25
2. Drawer board bracket is made of 50*50 angle iron, and the drawer panel is made of 2MM steel plate.
3. The chute is made of 4MM bent steel plate
4. The bearing is 6403#
Features
1. Easy to operate, safe and reliable
Drawers adopt a slide bearing combination, which can be pulled easily and freely with very little force after being loaded. It is also equipped with a positioning device, making it safe and reliable to use. Equipped with a hoist, the work can be completed easily and quickly.
2. Save space, bear heavy loads, and easy to handle
Covering an area of only 1.8 square meters, a set of mold racks can store dozens of sets of medium-sized molds, effectively saving space and facilitating mold maintenance and management; mold racks with different load-bearing capacity can be customized according to customer needs.
3. Being assembled at will with unlimited length
It is generally made into a set of mold frames with 3 grids (L3100mm). In actual needs, it can be made to any length. This process does not require additional labor, materials or processes. It is just a simple way of arranging and connecting the completed uprights one by one.
4. Fully assembled structure, easy to disassemble and assemble
It is assembled from a variety of combined parts, which is easy to transport, install and disassemble. It can be combined at will, and the upper and lower floor heights can be adjusted at will.
Generally, the molds are relatively heavy, and this device can facilitate the management; it has an overweight bearing guide rail, so that the drawer can be opened and closed smoothly when placing the molds; it especially has a safe anti-slip setting.
The performance and characteristics of half-drawn mold racks and full-drawn mold racks are basically the same. The volume and specifications of the drawers can be specially designed according to customer needs. There are baffles at both ends of the pulleys to effectively prevent the drawers from falling off the track when moving. Reasonable design of the shaft spacing prevents jumping during movement. The pulleys are equipped with protective covers to effectively prevent debris from entering the bearings. The mold frame adopts plug-in assembly, which is convenient for assembly and can be adjusted according to your actual situation.
Mold racks are usually equipped with double-lock safety components. In addition to safety pins on each pumping plate, the complete mold storage system is also equipped with the industry's leading interlocking mechanism and anti-tip system to ensure that one panel can only be drawn under any circumstances, which effectively prevents workers from being injured during Incorrect operation.
Structure of Mold Racks:
1. Combined assembly, mainly composed of uprights, guide grooves, drawer panels, tie rods, positioning pins, etc.
Using bolt connection, the structure is stable, safe and reliable, and these racks are generally used in rows.
2. The drawer is mainly composed of slide rails and drawer trays. Drawer tray is composed of frame and steel plate welded by rectangular tubes and bent parts. Each slide rail is fixed by two bearings. It can roll freely in the guide groove with little resistance, and the drawer can be easily pulled out.
3. For safety reasons, the drawer tray of the mold shelving is designed with positioning pins and limit pins to ensure that the drawer tray is safe when it is pulled out.
Mold racks evolved from heavy-duty pallet racks, which are usually used to store heavy objects such as molds. They are convenient for storing molds when there is no suitable forklift available on site.
Advantages
Mold racking occupy a small area, with the merits of large carrying capacity, detailed classification, and simple operation.
It is convenient for the maintenance, management and search of the mold and does not take up space; the plate can be easily put out, and the upper and lower intervals can be adjusted at will; the size is uniform and can be combined at will according to needs; all accessories are modular and easy to disassemble and assemble; the surface of the mold frame is spray-coated.
Mold racking saves a lot of space, allowing the factory to place a large number of molds in a limited space, thus,saving costs for factory.
The mold drawer sliding rack can bear large weight without being damaged. At the same time, the shelving can be used for a long time and requires almost no time for maintenance and repair.
Steps for Installation:
1. Arrange the uprights neatly.
2. Use the adjusting screw to connect the lower ends of each upright (note: do not tighten the nuts temporarily)
3. Connect the upper ends of each upright with a fixing bracket (do not tighten the nuts yet)
4. Insert the grid from back to front
5. Tighten the fixing nut and use the adjusting screw to adjust the gap between the grids. (3-4mm)
6. Install the safety screw (10x35) and the back tie rod.
7. Grease the bearing chute.
8. Install the screws of fixed mount